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PRIME LABORATORIES
Home » Products » Galvanizing Chemicals » Galvanizing Chemicals

Galvanizing Chemicals



Galvanizing Chemicals

Product Code : Click - View Details

Product Specification

Our ROTO range of products is best efficient and economical operations for Hot Dip Galvanizing.

Our ROTO FLUX Series helps in controlling the formation of zinc oxides by assisting reaction of molten zinc. In a normal hot dip galvanizing process, surface contamination and scale from iron and steel can be removed by cleaning processes like degreasing, pickling and water rinsing. But minute impurities in the form of oxides, chloride, sulfates and sulfides are retained, which if not removed can get in the way of the iron-zinc reaction when the iron or steel part will be immersed in molten zinc. These can be removed by our ROTO FLUX. Further, it should also have enough chemical stability to uphold chemically active foam at the galvanizing temperature and to execute its cleaning function at a high speed. In addition, we also offer fume suppressants for hot dip galvanizing and electroplating. 

 

Flux

Product Code

  Key Characteristic

  Application

Preflux ( Dry Fluxing )

ROTOFLUX 100

Synergistic powder for efficient surface preparation for hot zinc dip

Reduces Zinc consumption , cleans surface , better and uniform cleaning and coating

ROTOFLUX 101

Synergistic powder for efficient surface preparation for hot zinc dip

Lower fumes , reduces zinc consumption , cleans surface , better and uniform cleaning and coating

ROTOFLUX 115

Nickel based synergistic powder for efficient surface preparation for hot zinc dip

Fumeless , reduces zinc consumption , cleans surface , better and uniform cleaning and brighter coating

Blanket Flux ( Wet Fluxing )

ROTOFLUX 200

Synergistic powder for uniform zinc coating and removal of excess zinc carryover , recues oxidation of the  hot bath

Reduces Zinc consumption , prevents excess burning and oxidation of zinc , reduces ash formation in hot zinc bath

 

 Degreasing Chemical

 

Product

Key Characteristic

Application

ROTOKLEEN 10

Alkaline Powder, removes dirt, grease and silt from metal surface

Degreaser for ferrous metals and steel hot bath operating temperature 65-70 deg C°

ROTOKLEEN 11

Alkaline liquid, removes dirt, grease and silt from metal surface

Degreaser for ferrous metals and steel hot bath operating temperature 65-70 deg

ROTOKLEEN 20

Alkaline powder, removes dirt , grease and silt from metal surface

Degreaser for ferrous metals and at normal temperature

ROTOKLEEN 30

Acidic Liquid , removes dirt , grease , silt and rust from metal surface

Acidic degreaser for ferrous metals and steel for all temperatures

ROTOBIO 120

Bacteriological media which eats grease and oil

Enzyme for removing grease from tanks, reduces tank cleanup

 

 Acid Inhibitor

 

Product Code

Key Characteristic

Application

PICKLEGARD 30

Synergistic Liquid of corrosion  preventive compounds and surface cleaning enhancers

For Hydrochloric Acid based pickling at normal temperature

PICKLEGARD 31

Synergistic Liquid of corrosion  preventive compounds and surface cleaning enhancers

For Hydrochloric acid based pickling for all temperature

PICKLEGARD 40

Synergistic Liquid of corrosion  preventive compounds and surface cleaning enhancers

For Sulphuric Acid based bath for all temperatures

 

Fume Suppressant

 

Product Code

Key Characteristic

Application

ROTOLOWFUME  101

Synergistic Liquid  of surface active agents and wetting agents

For lower fume in the acid bath / pickling line , reduces acid mist formation

 

White Rust Preventive

 

Product Code

Key Characteristics

Applications

ROTOCHROME 10

Chromium based liquid , passivate and prevents oxidation of freshly coated zinc surface

Prevents white spots / rust formation on freshly coated surface

 

Zinc Chloride

Specifications Zinc Chloride 80%

Parameter

Specification

Limits

Assay

80.00%

Min

Iron as Iron Oxide

0.001%

Max

Heavy Metals as Lead

0.001%

Max

Insoluble

0.05%

Max

Appearance

White Crystalline Powder

 

 

Specification of  Zinc Chloride (Anhydrous)

Description

Specifications

Results

Assay w/w

98% Min

99.23%

pH 5% Solution

5.0 – 6.5

Complies

Moisture (w/w)

1.5 % max

0.62 %

 

Ammonium Chloride

Specification

Parameters

Specification

Assay

99% Min.

LOD

1 % Max

pH  of 5% Soln

4.5 to 6.0

 

Sodium Bichromate

Physical Properties:

Appearance

Bright Orange Crystals

Chemical Formula

Na2Cr2O7.2H2O

Molecular Weight

298.0

Solubility

Readily soluble in Water

Specific Gravity (at 20º C)

2.35

Heat of Solution cal/gm

Minus 28.2

Stability in Air

Deliquescent

 Analytical Data:

Parameters

Specifications

Purity as Na2Cr2O7 percent by weight

99.20%

Chloride as Cl percent by weight

0.18%

Sulphate as SO4 percent by weight

0.30%

PH of 10 percent aqueous solution

4.00

Moisture percent by weight

13.00

 Packing:  50 Kg HDPE bags with polythene liner.

 

Chromic Acid

Physical Properties:

 

Appearance

Dark Red Flakes

Chemical Formula

CrO3

Molecular Weight

100.0

Solubility

Readily soluble in water

Specific Gravity

2.7

Heat of Solution cal/gm

24.7

Stability in Air

Deliquescent

 

 Specification

 

Description

Application

Purity as CrO3 percent by weight

99.30

Sulphate as SO4 percent by weight

0.20

Alkali salt Na2O percent by weight

0.03

Chloride as Cl percent by weight

0.03

Matter insoluble in water percent by weight

0.08

 

 Packing: 50 Kg M S drums.

 

Glycerine

Specification :

Characteristics

Specifications

Color (Apha)

10.0 Max.

Identification

Pass the test on GC purity

Specific Gravity at 25 Deg. C

>1.249

Residue on Ignition

0.01% Max.

Chlorides

0.001% Max.

Sulphates

0.002% Max.

Water %

< 5.0%

Heavy Metals

5 PPM Max.

G. C. Purity

Sum of the total impurities is <1%

Readily Carbonizable Substance

99.0 Min.

Fatty Acid & Ester

0.031% Max. (1 ml of 0.5 N NaOH)

Organic Volatile Impurities

Pass the test

Chlorinated Compounds

0.003%

Glycerol %

99.5 % Min.

 

We also produce the product as per customer specification.

 

Liquor Ammonia

Liquor Ammonia is used for controlling the pH of the flux bath .

Specifications Of Liquor Ammonia:

Description

It is a clear, colorless liquid with pungent odour.

Assay

Content of Ammonia is 25.0% w/v (min).

 

Hydrogen Peroxide

 

S. No

Characteristics

Units

 Limits

50%

35%

1

Concentration

% w/w

Min

50.00

35.00

2

Stability

ml/min

Max

0.30

0.30

3

Acidity (as H2SO4)

g/100ml

Max

0.015-0.03

0.015-0.03

4

Residue on evaporation

g/100ml

Max

0.20

0.15

 

 

First Aid

Incase, any of these parts come in contact with Hydrogen Peroxide, follow the instructions as given below

 

Eye Contact

 :

Flush the eyes immediately with clean water for at least 15 minutes. Call for a physician.

Skin Contact

 :

Immediately flush skin with clean water while removing contaminated clothing and shoes. Call for a physician.

Inhalation

 :

Remove the victim from the contaminated area to fresh air. Call a physician in case of any respiratory disorder symptoms.

Ingestion

 :

Consult a physician immediately in all cases. DO NOT induce vomiting. If victim is conscious, rinse mouth and give fresh water.

 

Packing and Delivery

  • 30 liter HMHDPE carbuoy containing 30 Kg.
  • 50 liter HMHDPE carbuoy containing 50 Kg.
  • 20 MT ISO tank container for sea transport.
  • 9-16 MT road tankers.
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Contact Details
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Phone:91-40-23225550
Fax:91-40-23223177
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Mr. Rahman (Sales Manager)
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